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UV
curing lamps for wood surfaces
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Combining
exceptional durability, cost effective process; UV curing is an
attractive option for quality wood finishers. As a "green" technology,
ultraviolet overcomes the limitations of solvent-based, thermally-cured
coating producing a premium finish while in compliance with VOC
environment mandates. Containing no organic solvents, there are no
harmful emissions. Equipment can be cleaned with water. UV curing
produces beautiful, stain resistant surfaces. Finished wood can be
stacked immediately simplifying handling. Ultraviolet finishes cure
incredibly fast permitting finishing lines to be shortened, line speeds
increased and products to be immediately handled. Transfer efficiency
(amount of material adhering to an object vs. the amount applied) is
also significantly improved, particularly with roll coat and curtain
coat application systems. This adds up to enhance your bottom line.
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A UV finish is exceptionally durable.
Abrasive and impact resistance tests are superior to solvent based
materials. UV finishes are found on furniture, sheet goods and
prefinished hardwood flooring. UV coatings can be sprayed (used on
shaped objects, i.e. furniture) or applied in a flat line process for
coating flat panels. Since UV systems cure instantly there is a reduced
need for cooling air. Less air movement reduces the chance of “shop
dirt” in the finish. Typically UV finishes will be a cleaner compared
to solvent based finishes.
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UV finishes do have their drawbacks mostly in
the area of high capital investment costs. A UV application system will be a significant
investment. UV systems are technically advanced. Their high voltage
nature requires employee training and unique troubleshooting
experience. Optical and thermal parameters must be addressed. It is
best to deal with companies actually manufacturing the product verses a
distributor with limited technical knowledge.
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The heart of UV process is UV curing lamp. Nothing
is more important to the efficient operation of your ultraviolet system
than the lamp. No matter how great the reflector design, how efficient
the power supply, how wonderful the cooling; it all doesn't matter
unless you have a functioning ultraviolet curing lamp. UV curing lamps come in various powers
expressed in the amount of electrical energy per unit length. Typically
wood finishing lamps operate at a loading of 200 to 300 watts per inch
(80 to 120 watts per cm).
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The
most popular lamp is the standard mercury (Hg) lamp. It is
long-lived, low cost and performs well over a wide range of coatings.
Selecting the right light source, one whose emission spectrum
"matches" your UV formulation, sometimes requires metal
halide lamps. In the case of wood finishing, the term metal halide
lamp applies to a mercury UV lamp with the addition of gallium
iodide. White pigmented coatings benefit from exposure to a gallium
doped mercury lamp. Additive (metal halide) lamps cost more and have
a shorter useful life. In general, operation of metal halide lamps
requires special ballast. Spectral distributions are as follows:

Mercury fill
UV lamp
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Mercury lamp
with addition of gallium iodide
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TCS Technologies manufactures direct
replacement wood finishing lamps for virtually all UV systems. Our
lamps provide stable output over time, long life, and uniformity across
the width of flat lines. We manufacture light sources with arc lengths
ranging from 1.5 inches to 86 inches and everything in-between.
UV equipment
manufacturers do not make the lamps they sell! Why pay inflated prices on replacement
lamps? We can clone almost
any curing lamp. Simply send
us a lamp to match. It need not be new but it must light. We will
reproduce the lamp; replace it faster and at less cost than the OEM
product. With
TCS Technologies, you are dealing directly with the lamp manufacturer
for a more cost-effective way to purchase lamps.

We invite you to learn more about our
products and experience the quality and value we can bring to your
business. Choose from our extensive range of mercury and metal halide
lamps for most coaters including:
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American
Ultraviolet
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Cefla
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Delle
Vedove
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Dubois
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Eltosh
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Giardina
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Hanovia
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Hymmen
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Koch
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Makor
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Superfici
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Cattinair
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| Burkle |
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The table below references common UV curing
lamps manufactured by TCS Technologies for use in wood finishing. Many
more are available. If you cure with UV, TCS Technologies has the right
lamp for you.
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UVH3025
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UVH7326
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UVH7826-24
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UVH8322-0
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UVH4622-0
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UVH36526
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UVH16522-1
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UVH14022-0
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UVH14523
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UVH13022-0
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UVH10722
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UVH10526
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UVD1004002
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UVD1004001
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UVH20022-0
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12500077
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5564-0022
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5564-0003
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200BPY/DF/GA/5
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200BPY/DF
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T923
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6256600019
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CEFLA 60”
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H18K/60AC+/5C24S1
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9-52D016-000
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9-52D011-000
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9-52D019-000
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DUHM330/C-410
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HA352/CSD
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HG330/0
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HM330/C-410-DV
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HA355/C
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DUHM355/C-410
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DUHA242/CB
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DUHA360/C
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DUHM360/C-410
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A94601MCB
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A94111MCB
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A94111FCB
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A94121MCB
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A94551MCB
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111140000000E
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1400MC/TR
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011172/TR
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1932 CEFLA
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1425QX/GA
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1425AQX/GA
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400-300GA
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H15K-56AC-083-3516
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PM211700
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UVH16522-0
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Y15K-56AC-5C23S1
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| Giardina
1400/Max |
Giardina
1050/Max |
Giardina
1050/May |
UVH
14222-0 |
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1419BMZ 80W/Hg
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6612IP41
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6612AP41
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6612A41
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6254800012
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6254800031
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9-52D018-000
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Y18K/60AC/5C23S1
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601100064
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TCS
Technologies UV Lamps
American
manufacturer of UV curing lamps & bulbs,Ultraviolet equipment,CD
DVD curing,UV inkjet,UV reflectors and more.
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